3D Scanning & Digitization

High-precision 3D laser and structured-light scanning

Portable scanning solutions for on-site projects

Point cloud processing and mesh generation

Surface reconstruction from physical parts

STL, OBJ, and CAD-compatible outputs

Dimensional accuracy comparison

Scanning of mechanical and electrical assemblies

Feature recognition and surface smoothing

CAD overlay and alignment

Scan-based reverse modeling

CAD Reconstruction

3D model creation from scan or part

Parametric solid modeling and assemblies

Conversion from mesh to editable CAD

Cross-section generation and feature replication

Assembly constraint application

Detailed part and assembly drawings

Use of SolidWorks, Inventor, AutoCAD, etc.

Tolerances and surface finish documentation

Legacy part digitization

Full CAD file delivery for manufacturing

Obsolete Part Reproduction

Re-engineering of unavailable or discontinued parts

Mechanical part duplication with or without samples

Functional match to original design

Material upgrades for longevity

CAD and technical drawing generation

Direct-to-CNC or 3D print-ready files

Historical machine restoration support

Custom fitting and size matching

Rapid prototyping options

Batch or single-unit replication

Mechanical Reverse Engineering

Gear, shaft, and bearing housing modeling

Full assembly recreation

Fit, tolerance, and motion mapping

Moving mechanism study and documentation

Stress and fatigue analysis of recovered models

Simulation for functional validation

Exploded view creation for documentation

Legacy tool and fixture scanning

Kinematic reconstruction

Rotary and linear mechanism replication

Electrical System Analysis

PCB circuit tracing and re-layout

Wiring diagram development

Component identification and labeling

Schematic diagram generation

Electrical control panel deconstruction

Signal path analysis

Board duplication and updates

Multi-layer PCB design from sample

Connector and pin assignment mapping

Safety and compliance assessment

Material Testing & Identification

Metal and plastic material testing

Tensile strength and hardness analysis

Surface roughness and coating checks

Chemical composition examination

Metallographic structure studies

Heat treatment verification

Polymer and rubber type confirmation

Failure-mode material breakdown

Non-destructive testing support

Lab-certified testing reports

Component Function Analysis

Motion and force path tracing

Behavior-based replication

Dynamic analysis of mechanical systems

Functional evaluation for working units

Sequence and actuation timing analysis

Load-bearing review

Failure and wear pattern study

Behavior-to-CAD conversion

Functional optimization suggestions

Sub-system interaction documentation

System Documentation Creation

Engineering drawing sets for parts and assemblies

Bills of Materials (BOM)

Exploded views with callouts

Maintenance and operation manuals

Spare parts listings

Legacy documentation recreation

CAD to documentation linking

Visual aids for maintenance teams

PDF and print-ready formats

QR/serial tagging for tracking

Design Optimization & Improvement

Modernization of old designs

Cost-effective material and geometry changes

Lightweighting and part consolidation

Safety and performance improvements

Manufacturability enhancements

Feedback-loop-based refinement

Fatigue and stress point resolution

Thermal and vibration resistance upgrades

Enhanced sealing and enclosures

Drawing and model revisions for compliance

Manufacturing Readiness

CNC-compatible file output

STL and mold-ready 3D models

CAM preparation and simulation

Sheet metal layouts and unfolding

Fabrication drawings with GD&T

Batch production consulting

3D print file preparation

Tolerance review and confirmation

Supplier-ready manufacturing packages

End-to-end reverse-to-production workflow

Ready to Transform Your Legacy Components?

Contact us today to begin your reverse engineering project and bring your obsolete or undocumented components back to life — stronger, smarter, and more cost-effective.